Job brief
We are seeking a detail-oriented Process Engineer to join our manufacturing team and drive continuous improvement across our multi-site production operations. In this role, you will lead high-impact engineering projects, from initial feasibility studies to full-scale equipment installation and validation. You will work closely with plant managers and quality assurance teams to eliminate operational waste and enhance the reliability of our critical technical systems. If you are passionate about process optimization and thrive in hands-on industrial environments, we invite you to help us scale our production capabilities.
Key highlights
- Design and optimize complex manufacturing workflows using Lean Six Sigma methodologies to maximize production output and minimize material waste.
- Draft detailed technical specifications, piping and instrumentation diagrams (P&IDs), and equipment layouts using AutoCAD or similar CAD software packages.
- Conduct thorough root cause analysis (RCA) on production equipment failures to implement permanent engineering solutions and prevent future downtime incidents.
- Maintain strict compliance with OSHA, EPA, and FDA regulatory standards throughout all phases of equipment operation and facility system modifications.
What is a Process Engineer?
A Process Engineer is a specialized technical professional responsible for the design, implementation, and optimization of complex manufacturing and chemical processes. By applying principles of thermodynamics, fluid mechanics, and material science, a Process Engineer ensures that industrial production systems operate at peak efficiency and safety standards. Their work often involves integrating automated control systems, such as PLC or SCADA, to maintain quality consistency while reducing operational waste and overhead costs across high-volume production facilities.
What does a Process Engineer do?
A Process Engineer spends their day analyzing production data to identify bottlenecks and executing root cause analyses on failing equipment or subpar process yields. They translate these technical findings into actionable process improvements by designing detailed piping and instrumentation diagrams (P&IDs) using AutoCAD or SolidWorks. Additionally, they collaborate with maintenance teams and floor operators to pilot new workflows, ensuring that all modifications align with OSHA safety regulations and ISO quality management standards before full-scale implementation.
Key responsibilities
- Design and optimize complex manufacturing workflows using Lean Six Sigma methodologies to maximize production output and minimize material waste.
- Draft detailed technical specifications, piping and instrumentation diagrams (P&IDs), and equipment layouts using AutoCAD or similar CAD software packages.
- Conduct thorough root cause analysis (RCA) on production equipment failures to implement permanent engineering solutions and prevent future downtime incidents.
- Oversee the installation and commissioning of new production machinery, ensuring all systems meet stringent safety, regulatory, and performance requirements.
- Analyze real-time production data using statistical process control (SPC) tools to identify variances and proactively adjust process parameters for quality.
- Collaborate with multi-functional teams including procurement, maintenance, and facility management to ensure project timelines and budget goals are achieved.
- Maintain strict compliance with OSHA, EPA, and FDA regulatory standards throughout all phases of equipment operation and facility system modifications.
- Research and integrate emerging industrial technologies such as IIoT sensors or automated control systems to modernize our existing production infrastructure.
Requirements and skills
- Bachelor of Science degree in Chemical, Mechanical, or Industrial Engineering from an accredited university or technical institution.
- 3+ years of professional experience in an industrial manufacturing environment with a focus on process optimization and equipment validation.
- Proficiency in industry-standard design software including AutoCAD, SolidWorks, or AVEVA for drafting and modeling engineering systems.
- Demonstrated expertise in Lean Six Sigma, Kaizen, or 5S methodologies with a track record of measurable efficiency or yield improvements.
- Deep understanding of safety-critical regulations including OSHA standards, NFPA guidelines, and international ISO quality management protocols.
- Strong technical aptitude for troubleshooting PLC, SCADA, or HMI control systems used in automated industrial production environments.
- Professional Engineering (PE) license or EIT certification is highly preferred, demonstrating a commitment to advanced technical excellence.
- Ability to articulate complex engineering concepts and technical project milestones to non-technical stakeholders and executive leadership teams.
FAQs
What does a Process Engineer do on a daily basis?
A Process Engineer focuses on maintaining and improving production efficiency by monitoring performance data, troubleshooting equipment issues, and designing process updates. Daily tasks include drafting engineering diagrams in CAD, running statistical analysis on yield quality, and coordinating with maintenance crews to install or repair machinery. They act as the technical bridge between laboratory concepts and large-scale industrial execution.
What are the essential skills for a Process Engineer?
Essential skills include technical proficiency in CAD software (AutoCAD, SolidWorks), knowledge of statistical process control (SPC), and deep familiarity with Lean or Six Sigma methodologies. A successful Process Engineer must also possess strong analytical problem-solving abilities to perform root cause analysis, alongside a firm grasp of regulatory safety standards like OSHA and ISO.
Who does a Process Engineer work with in a facility?
A Process Engineer works across a multidisciplinary network, including floor operators, maintenance technicians, quality assurance managers, and procurement teams. They also frequently communicate with external vendors for equipment sourcing and regulatory bodies to ensure that all process designs remain within the bounds of legal and environmental safety requirements.
Why is the role of a Process Engineer important to a company?
Process Engineers are vital because they are directly responsible for the operational efficiency and safety of a company's production systems. By identifying waste, automating manual workflows, and ensuring equipment is functioning within design parameters, they save the company significant capital and reduce the risk of industrial accidents. Their work essentially ensures the company remains competitive, profitable, and compliant in a high-demand market.