Batch Production Operator job description

Job brief

We are seeking a detail-oriented Batch Production Operator to join our dynamic manufacturing operations team. You will be responsible for overseeing the end-to-end processing of our products, ensuring that each batch meets our stringent quality and safety specifications. This role is pivotal in maintaining our production throughput, and you will work closely with cross-functional teams to identify and implement process improvements. If you are technically inclined and thrive in a high-precision manufacturing environment, we would love to hear from you.

What is a Batch Production Operator?

A Batch Production Operator is a specialized manufacturing professional responsible for executing complex blending, reaction, or assembly processes in discrete batches. These operators manage sophisticated production lines by adjusting parameters such as temperature, pressure, and material input ratios to ensure product consistency. By utilizing automated control systems and adhering to strict SOPs, the Batch Production Operator maintains high-yield output while upholding rigorous safety and quality standards across the facility.

What does a Batch Production Operator do?

On a daily basis, a Batch Production Operator monitors PLC-controlled machinery, performs raw material charging, and executes precise formulation steps as specified in the master batch record. They conduct in-process quality sampling to verify parameters like pH, viscosity, or density, documenting every action within an ERP system to maintain complete traceability. Beyond the line, they coordinate with quality assurance teams to resolve non-conformance issues, assist maintenance technicians with preventative equipment inspections, and actively contribute to lean manufacturing initiatives to reduce cycle time.

Key responsibilities

• Execute complex batch manufacturing processes by strictly following Master Batch Records (MBRs) to ensure exact product formulation accuracy.
• Operate and troubleshoot PLC-controlled mixing, filling, and packaging equipment to maintain continuous production flow and efficiency.
• Perform routine in-process quality testing, including pH, turbidity, and color analysis, to ensure products meet laboratory specifications.
• Document all production activity, inventory usage, and equipment downtime in SAP or similar ERP systems for full regulatory traceability.
• Manage the staging and sanitization of stainless steel vessels and piping systems to prevent cross-contamination between product batches.
• Collaborate with quality assurance and engineering teams to identify root causes of batch deviations or equipment operational inefficiencies.
• Lead hazardous material handling and containment procedures in accordance with OSHA and facility-specific safety protocols.
• Conduct preventative maintenance inspections on mechanical components, providing detailed feedback to the maintenance department for rapid equipment repair.

Requirements and skills

• High school diploma or GED equivalent with at least 3 years of experience in a batch-processed manufacturing or chemical plant environment.
• Demonstrated technical proficiency in operating HMI (Human-Machine Interface) screens and automated process control systems.
• Strong understanding of cGMP (current Good Manufacturing Practices) and FDA compliance requirements within a production setting.
• Proven ability to read and interpret complex technical schematics, batch records, and standard operating procedures (SOPs).
• Certification or hands-on training in Lean Six Sigma Yellow Belt or similar continuous improvement methodologies.
• Experience managing raw material inventory and warehouse documentation within integrated ERP software platforms like NetSuite or SAP.
• Ability to communicate complex technical batch status updates clearly to both production supervisors and facility management staff.
• Strong physical capacity to handle heavy materials and safely operate industrial forklifts or pallet jacks when required.

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